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Choosing Suitable Foil Embossing Dies

By Ina Hunt


Embossing entails using specially made dies to make letters stand above the surface. This process results in three-dimensional effect that is very appealing to look at. When the process is carried out using foil embossing dies, the effect is even more appealing literally and visually. This design is used whenever there is need for highlighting important information such as designs, names and logos. Two processes; die embossing and foil embossing are always combined to achieve better results.

This process is normally used in designing business cards, brochures, invitations, presentation folders, certificates, greeting cards and rack cards. Almost every element and picture of a design can be taken through the embossing process. A detailed die and paper of heavier density are the most effective in bringing out the design.

The main dies used in the embossing process are copper, brass, magnesium and scratch. Though different, they are all involved in the real process as determined by a number of factors. They paragraphs that follow explain these dies and their functions.

Dies made from magnesium are applied in stamping on flat foils. It is usually made from magnesium metals. Magnesium is a silvery metal that expands very fast upon exposure to small amounts of heat. It is normally acid etched, and is the cheapest of all foils.

Copper dies are also used for stamping flat foils. Since copper is a harder metal compared to magnesium, it does not expand upon exposure to heat as much as magnesium does. It is always considered for a hundred thousand and more impressions. They are also etched with acid and have the capability of handling more detail compared to magnesium. They are normally slightly expensive than magnesium ones. It takes approximately two to three days.

The type of die made from brass is used for the processes of multilevel and single embossing, debossing, and stamping on flat foils and sometimes the combination of these. Brass is the strongest copper alloy. It, therefore, reacts at the slowest rate to changes in temperature in comparison to all the other dies. This is the only hand etched among those so far mentioned. This die is also the most expensive among those discussed. They are usually ready in about seven days.

Scratch off die is also commonly used. The surfaces on which they are commonly used are plastic and coated stock. This type comes in varied designs. They are all used for the sole purpose of coming up with different designs. The only effect brought about by the different dies is production of differently colored designs.

Various colors are, hence, produced after using different foils. There are various aspects considered in arriving at the most appropriate die for the embossing process. They include the time they take during their manufacture, the materials used in making them, and their rate in terms of response to heat. They all produce a 3D that looks very beautiful to the eye. One can, therefore, cut on the cost and wastage of resources if he/she buys the most suitable die.




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